C3PRO – Concrete 3D Printed Reinforced Objects

Project Duration: September 01st, 2025 - August 31st, 2028

Reinforced concrete is the most widely used building material worldwide, but cement production causes significant CO₂ emissions. Digitalizing and automating concrete production offer great potential for using resources more efficiently and reducing emissions sustainably.

The aim is to establish guidelines for the use of 3D-printed reinforced concrete components in construction and open new possibilities for sustainable solutions. Together with Österreichische Bautechnik Vereinigung and TU Wien, the project is being carried out as a collective research project, in which 27 industry partners will also contribute their practical experience.

Building on the foundations of 3D concrete printing established in the previous project, C3PO, particularly with regard to material development and process control, C3PRO focuses on integrating reinforcement systems into extrusion-based additive manufacturing processes. This advancement enables the production of concrete components that are both load bearing and resource efficient.

The project focuses on developing automated manufacturing and design concepts that integrate digital planning, structural calculations, and manufacturing into a continuous workflow. Experimental investigations and prototype production are used to analyze load-bearing behaviour, manufacturing quality and material efficiency in depth.

Students on bachelor's and master's programs in civil engineering and construction management are also involved in the research project as part of their final theses. They actively support project work, contributing to the further development of additive manufacturing in the construction industry and fostering close links between research, practice and teaching.

 

Research goals

The project contributes to the twin transition (digital and ecological transformation) in the construction industry and ensures the international competitiveness of the Austrian construction industry.  

•    Standardization: Guidelines for structural design and material characterization are being developed and made available to industry
•    Innovative strength: The development of new, automated manufactured concrete components opens new markets and prevents monopolies
•    Sustainability: Material-optimized design approaches and resource-efficient manufacturing processes reduce CO₂ emissions and enhance working conditions within the construction industry 

 


Funding bodies

FFG - Collective Research 2025

Industry partners

  • ASFINAG
  • AVI Alpenländische Veredelungs-Industrie GmbH
  • BCR Betontechnik GmbH
  • Concrete 3D GmbH
  • DataB GmbH
  • Sedlak Bau & Immobilien
  • Fiber Elements GmbH
  • OBERNDORFER Betonfertigteile
  • Gmundner Fertigteile
  • Holcim
  • IBBS ZT-GmbH
  • Kalczyk & Kreihansel Ziviltechniker GmbH
  • KOB ZT Ges.m.b.H.
  • Makkon GmbH
  • ÖBB
  • Ingenieure Öhlinger+Partner ZT GmbH
  • PERI
  • Stadt Wien MA29
  • STRABAG
  • STS FERTIGTEILE GmbH
  • Swietelsky AG
  • Umdasch Group
  • uniQum
  • VCE Vienna Consulting Engineers ZT GmbH
  • Verband Österreichischer Betonfertigteilwerke
  • Vereinigung der Österreichischen Zementindustrie
  • Wiener Linien

UN Sustainable Development Goals

The C3PRO project investigates the sustainable transformation of the construction industry by providing resource-efficient concrete components and automated manufacturing processes that minimise cement usage and CO₂ emissions (SDG 12). Meanwhile, digital workflows and innovative production technologies boost efficiency, innovation and productivity in the construction industry (SDGs 8 and 9).


Project team