C3PRO – Concrete 3D Printed Reinforced Objects

Project Duration: 01.09.2025 to 31.08.2028

This page contains automated translations.

Reinforced concrete is the most widely used building material worldwide, but cement production causes significant CO₂ emissions. Digitalizing and automating concrete production offer great potential for using resources more efficiently and reducing emissions sustainably.

Maschine mit Stahlbeton

Research Areas

Design, Mobility, and Infrastructure
Digital Innovation, Engineering, and AI
Sustainability and Environment

Research Center

Research Center Building and Design

Department

Building and Design

The aim is to establish guidelines for the use of 3D-printed reinforced concrete components in construction and open new possibilities for sustainable solutions. Together with Österreichische Bautechnik Vereinigung and TU Wien, the project is being carried out as a collective research project, in which 27 industry partners will also contribute their practical experience.

Building on the foundations of 3D concrete printing established in the previous project, C3PO, particularly with regard to material development and process control, C3PRO focuses on integrating reinforcement systems into extrusion-based additive manufacturing processes. This advancement enables the production of concrete components that are both load bearing and resource efficient.

The project focuses on developing automated manufacturing and design concepts that integrate digital planning, structural calculations, and manufacturing into a continuous workflow. Experimental investigations and prototype production are used to analyze load-bearing behaviour, manufacturing quality and material efficiency in depth.

Students on bachelor's and master's programs in civil engineering and construction management are also involved in the research project as part of their final theses. They actively support project work, contributing to the further development of additive manufacturing in the construction industry and fostering close links between research, practice and teaching.

Principal Investigator (PI): Dipl.-Ing. Dr.techn. Tobias Huber (TU Wien)

The project contributes to the Twin Transition (digital and ecological transformation) in the construction sector and ensures the international competitiveness of the Austrian construction industry.

 

Forschungsziele

  • Standardization: The fundamentals for structural design and material characterization are being developed and made available to the industry
  • Innovative Strength: The development of new, automated concrete components opens up new markets and prevents monopolies
  • Sustainability: Material-optimized design approaches and resource-efficient manufacturing methods reduce CO2 emissions and improve working conditions in the construction industry
 

Industry Partners

  • ASFINAG
  • AVI Alpenländische Veredelungs-Industrie GmbH
  • BCR Betontechnik GmbH
  • Concrete 3D GmbH
  • DataB GmbH
  • Sedlak Bau & Immobilien
  • Fiber Elements GmbH
  • OBERNDORFER Betonfertigteile
  • Gmundner Fertigteile
  • Holcim
  • IBBS ZT-GmbH
  • Kalczyk & Kreihansel Ziviltechniker GmbH
  • KOB ZT Ges.m.b.H.
  • Makkon GmbH
  • ÖBB
  • Ingenieure Öhlinger+Partner ZT GmbH
  • PERI
  • Stadt Wien MA29
  • STRABAG
  • STS FERTIGTEILE GmbH
  • Swietelsky AG
  • Umdasch Group
  • uniQum
  • VCE Vienna Consulting Engineers ZT GmbH
  • Verband Österreichischer Betonfertigteilwerke
  • Vereinigung der Österreichischen Zementindustrie
  • Wiener Linien

Funding Partners

Logo mit drei roten verbundenen Punkten und dem Wortlaut F F G Forschung wirkt.

FFG



UN Sustainable Development Goals


Project Lead

Project Team